Risk Assessment for Running Machine / Treadmill (VFGRA015)

To identify and mitigate risks associated with the use of a running machine in the gym ensuring user safety and compliance with health and safety standards.

• Likelihood: Rare (1), Unlikely (2), Possible (3), Likely (4), Almost Certain (5)
• Severity: Insignificant (1), Minor (2), Moderate (3), Major (4), Catastrophic (5)
• Risk Level: Low (1-4), Medium (5-9), High (10-15), Extreme (16-25)


Potential Risk : Sudden stop, belt slippage, or electrical failure leading to falls or injury.

Likelihood: Possible (3)
Severity: Major (3)
Risk Level: High (9)

Control Measures:

  • Regular maintenance and inspection by qualified technicians.
  • Pre-use checks for belt alignment, speed controls, and emergency stop functionality.
  • Ensure machine is serviced per manufacturer guidelines.

Potential Risk : Incorrect settings (e.g., excessive speed/incline) causing falls or strain injuries.

Likelihood: Likely (4)
Severity: Major (4)
Risk Level: High (4)

Control Measures:

  • Provide clear user instructions and safety guidelines.
  • Display warning signs for maximum speed/incline limits.
  • Train gym staff to guide new users on proper operation.
  • Ensure emergency stop button is easily accessible and explained.

Potential Risk : Tripping on moving belt, stepping off incorrectly, or slipping due to sweat/debris.

Likelihood: Likely (4)
Severity: Medium (2)
Risk Level: High (7)

Control Measures:

  • Ensure non-slip surface on and around treadmill.
  • Encourage use of appropriate footwear.
  • Provide handrails for balance.
  • Regular cleaning to remove sweat or debris.
  • Install clear signage to warn against stepping on/off moving belt.

Potential Risk : Muscle strain, cardiovascular stress, or fainting from excessive exercise.

Likelihood: Possible (3)
Severity: Moderate (3)
Risk Level: Medium (9)

Control Measures:

  • Recommend users consult a doctor before intense exercise.
  • Display guidelines for safe exercise intensity.
  • Encourage use of heart rate monitors.
  • Ensure staff are trained in basic first aid and CPR.

Potential Risk : Electric shock or fire from faulty wiring or improper grounding.

Likelihood: Rare (2)
Severity: Medium (3)
Risk Level: Medium (5)

Control Measures:

  • Ensure treadmill is plugged into a grounded outlet.
  • Regular electrical safety checks by certified electrician.
  • Use surge protectors where applicable.
  • Keep area free of water or conductive materials.

Potential Risk :Loose clothing, shoelaces, or hair caught in moving parts.

Likelihood: Rare (1)
Severity: Medium (3)
Risk Level: Low (3)

Control Measures:

  • Advise users to wear fitted clothing and secure shoelaces.
  • Display warnings about loose items near treadmill.
  • Ensure machine has guards around moving parts.

Potential Risk : Poor ventilation or overcrowding leading to overheating or collisions.

Likelihood: Possible (3)
Severity: Minor (2)
Risk Level: Low (3)

Control Measures:

  • Ensure adequate ventilation in the treadmill area.
  • Maintain sufficient spacing between machines (min. 1 meter).
  • Limit number of users in confined spaces.

  • Emergency Procedures: Ensure a first aid kit and emergency contact numbers are readily available. Train staff on emergency shutdown procedures.
  • User Education: Provide induction sessions for new users, covering safe operation and emergency protocols.
  • Maintenance Logs: Keep detailed records of maintenance and inspection schedules to ensure compliance with safety standards.
  • Signage: Install clear, visible signs outlining safe use, emergency stop procedures, and warnings about potential hazards.

  • Monitoring: Instructors to conduct daily visual inspections and weekly detailed checks of treadmill and structural components.
  • Incident Reporting: Maintain a log for all accidents or near-misses to identify recurring issues.
  • Review Date: Annual review or after any reported incident (next review: June 27, 2026).